HomeServicesTrickFit™ Harness Systems
CUSTOM WIRING SYSTEMS

TRICKFIT™
HARNESS
SYSTEMS

We start at the heart of your vehicle. Before a single piece of equipment is mounted, we engineer a custom wiring harness — precision-built for your exact make, model, and configuration.

PWR +12V
LIGHT BAR
SIREN
MDT DOCK
CAM SYS
GND
AUX OUT
RADIO TX
RADIO RX
BODY CAM
LIVE SIMULATION
Police Configuration
333
Wires Per Vehicle
Advanced police build
105
Circuits Per Hour
Cut, printed & terminated
100%
Does-Everything
Lights, siren, radio, cams
100%
Traceability
Every wire documented
BY THE NUMBERS

WHAT GOES INTO A SINGLE BUILD

On a standard advanced police vehicle — one configured to run any color, any flash pattern, and the full suite of functions — our harness shop averages 333 wires per car. Every single one gets cut to length, printed with labels, terminated, and inserted into the correct connector by our harness technicians. Our team runs approximately 105 circuits per hour. Do the math — you can start to understand the craftsmanship that goes into each build and why the quality of that work matters. That's not guesswork. There is no ambiguity. We know every wire, every terminal, every termination point, and every route in which that wire travels — because it was engineered and mapped before the first wire was cut.

333
wires
Per Advanced Police Build
Every wire cut, printed, terminated, and placed by hand.
105
circuits/hr
Harness Shop Throughput
Cut, printed, terminated, and stuffed — per technician, per hour.
100%
coverage
Does-Everything Harness
Warning lights, siren, speakers, cameras, radios, MDT — fully wired.
THE PROCESS

HOW IT'S BUILT

01

Map the Vehicle

We measure and diagram every run for your specific make, model, and year. No generic templates.

02

Cut & Terminate

Wires are cut to length, printed with labels every 3 inches, and carefully terminated.

03

Connect & Test

Connectors are installed at every equipment interface, then the harness is bench-tested before installation.

WHAT SETS US APART

THE TRICKFIT™ STANDARD

Printed Labels Every 3"

Every wire is labeled with printed text at 3-inch intervals. Any tech, any time, can trace and service the system instantly.

Computer-Drawn Diagrams

Every harness ships with a full CAD wiring diagram. Your records are as precise as the build.

Connector at Every Interface

Every piece of equipment connects via a dedicated connector. Swap equipment without cutting a single wire.

Vehicle-Specific Design

Built for your exact make, model, and year. No universal kits. No guessing. Every run is measured and mapped.

Tested Before Install

Every harness is bench-tested for continuity and correct function before it ever touches a vehicle.

THE DIFFERENCE

TRICKFIT™ VS. THE INDUSTRY

TYPICAL INDUSTRY HARNESS
  • Fuse block + power distribution only
  • Techs still run ~133 wires themselves
  • No standard — every tech does it their way
  • No documentation of individual wire routes
  • No labeled wires, no diagrams
  • Unknown routing = nightmare to service
TRICKFIT™ ADVANCED HARNESS
  • Complete drop-in harness — everything, every function
  • Warning lights, siren, all speakers, cameras, radios, MDT
  • SOP-driven build — no tech improvisation, ever
  • Every wire mapped on a form board before fabrication
  • Labeled every 3", CAD diagram included per vehicle
  • Any shop can service it — routing is fully documented
WHY IT'S IMPORTANT

WHEN SECONDS COUNT, RELIABILITY MATTERS.

A high-quality wiring harness is the foundation of a reliable emergency vehicle. Every connection, label, splice, and routing decision plays a role in ensuring critical equipment functions properly when first responders need it most. When lives may depend on equipment operating as intended, quality cannot be an afterthought. The TrickFit™ system is designed with reliability, serviceability, and long-term support in mind. Clear labeling, standardized construction methods, and detailed documentation help fleet technicians quickly identify, troubleshoot, and service systems throughout the life of the vehicle.

REQUEST A HARNESS QUOTE

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